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Product · Autopilot+

AI CNC Machining Optimization

Autopilot+ is a next-generation AI system for CNC machining optimization: it uses real-time CNC data (e.g. Siemens Sinumerik, Sandvik Pro-Micron) to optimize tool selection, speed up production and reduce costs.

Product · Autopilot+

Measurable outcomes

Tool life – customer-verified
Lower
Scrap and rework rate
Reduced
Operator cognitive load – AI carries the burden
Higher
OEE – less downtime, more spindle time
CNC-kone ja AI-suositusnäkymä

Product · Autopilot+

How it works

Autopilot+ learns from every operation – from data acquisition to continuous improvement.

  1. 01

    Data acquisition

    Connects directly to CNC control systems and sensors. Reads live spindle load, vibration and cutting forces.

  2. 02

    AI analysis

    Inference engine evaluates operation type, VC, Fz, depth, width, material group and tool geometry simultaneously.

  3. 03

    Recommendation

    Actionable instructions to the operator: adjust feed rate, choose another insert, reduce depth. One-click acceptance or documented override.

  4. 04

    Feedback loop

    Compares predicted vs actual after every run. Learning compounds across the entire machine fleet with no manual recalibration.

Product · Autopilot+

Key features

Tool optimization

Finds the best settings for every situation – less testing, more production time.

Cost estimation

Feed material, tooling and machine data into the system to generate accurate cost estimates before production.

Reduced wear

Optimizes tool usage for longer life, fewer maintenance downtimes and lower costs.

Data insights

Recommendations from data and machine history – consistent quality at scale.

Cost estimation

Calculate production cost before the run

Enter material, tooling and machine data and the system produces a cost breakdown for estimation and tracking. Values update in real time – example data is pre-filled.

Inputs

Cost breakdown

Per part

Material
€4.50
Tooling
€0.38
Machine time
€10.00
Setup (spread over batch)
€1.13
Unit cost
€16.00
Margin
€3.20
Unit price
€19.20
Batch total
€960.00

Cost distribution (tracking)

  • Material · 28%
  • Tooling · 2%
  • Machine time · 63%
  • Setup (spread over batch) · 7%

Demo calculator – the real Autopilot+ uses real-time CNC machine data for more accurate estimates.

Ready to start?

A 30-minute intro call is enough to map which Dreija products would fit your company best.