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Know what a part really costs – before the margin is gone

CAMEO AI is Dreija's cost intelligence platform for machining companies. It connects data from CNC machines, CAM/TDM, MES and ERP into one cost chain from quotation to delivery.

CAMEO · Cost Analysis for Machining, Estimation and Optimization

Try the cost calculatorSee the 90-day roadmap

The challenge

The Cost Drift Curve

At quotation, cycle times, tooling and material are priced as estimates. On the floor, setup time, tool wear, scrap, rework and rate changes accumulate – and the gap often shows only after delivery.

QuotationFirst componentFinal delivery
Quoted costActual costMargin floorCost drift

Quoted cost

Cycle times, tooling and material as priced at the quotation stage.

Actual cost

Setup time, tool wear, scrap, rework and rate changes accumulate on the floor.

Data

Four Systems Feed Every Estimate

A reliable estimate needs data from every layer. CAMEO AI brings it together.

  • 01

    ERP

    Quotation and margin

  • 02

    CAM / TDM

    Tools and assemblies

  • 03

    CNC machines / PLC

    Operations, parameters, cycles and alarms

  • 04

    MES

    Batches and runs

Estimate required at every layer

Cost model

  • Component
  • Material
  • Tooling
  • Setup
  • Crew
  • Overhead

Platform

Three Products, One Cost Chain

CAMEO AI is built from Dreija products proven in production. Each module also works on its own – together they form an unbroken chain from machine data to cost decisions.

Module · Data

Factory Online 365

Collects CNC and PLC data over 100+ industrial protocols (OPC UA, Sinumerik One, TNC7). Pre-processes data at the source – on the edge or in the cloud – and streams MES data in real time.
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Module · Optimization

Autopilot+ Optimizer

Optimized tool selection and recommended cutting parameters – stand-alone or CAM-integrated. A digital feedback loop learns from every run.
Explore the module

Module · Planning

Planning Online 365

Cost estimation, schedule optimization and quote vs. actual variance. Plugs into your enterprise AI workspace.
Explore the module

Value proposition

What CAMEO AI Delivers

True Cost

What it does
Actual cost, not estimate
Data it uses
Machine, tooling, cycle time
Result
Cost per part

Know what a part really costs.

Cost Drift

What it does
Drift spotted as it happens
Data it uses
Scrap, setup, rework, process data
Result
Early warning

Fix margin before delivery.

Learning Loop

What it does
Every part adds real data
Data it uses
Measured runs across the machine fleet
Result
Smarter estimates

Shop-floor experience becomes reusable.

One Cost Chain

What it does
Quotation to production
Data it uses
ERP, MES, CAM and machine data
Result
Connected chain

No blind spots at handover.

Margin Guard

What it does
Predicts where margin is lost
Data it uses
Actual versus quoted performance
Result
Protected margin

Hidden cost never becomes lost margin.

Cost estimation

Calculate production cost before the run

Enter material, tooling and machine data and the system produces a cost breakdown for estimation and tracking. Values update in real time – example data is pre-filled.

Inputs

Cost breakdown

Per part

Material
€4.50
Tooling
€0.38
Machine time
€10.00
Setup (spread over batch)
€1.13
Unit cost
€16.00
Margin
€3.20
Unit price
€19.20
Batch total
€960.00

Cost distribution (tracking)

  • Material · 28%
  • Tooling · 2%
  • Machine time · 63%
  • Setup (spread over batch) · 7%

Demo calculator – the real Autopilot+ uses real-time CNC machine data for more accurate estimates.

Implementation

The 90-Day Data Roadmap

A clear path from machine data to cost optimization – with measurable milestones.

  1. 30 days

    Machine data

    • EDA on CNC machine data
    • AI anomaly detection
    • Baseline machine signals
    Outcome
    Machine data baselined
  2. 60 days

    ERP & MES data

    • ERP order history
    • MES batch actuals
    • Similarity search engine
    Outcome
    Cost estimate model
  3. 90 days

    Tools & materials

    • Physics-based simulation
    • Tool & material models
    • Machine-specific feedback
    Outcome
    Cost optimization

Summary

Winning the Race for Intelligence

  1. 01

    Connect

    CNC & PLC
    Machine signals
    MES & ERP
    Orders, batches
    CAM / TDM
    Operations & tooling
  2. 02

    Contextualize

    Machine
    Rates & load
    Tooling
    Life & wear
    Cycle & scrap
    True cost per part
  3. 03

    Learn & decide

    Drift alerts
    Early warning
    Cost chain
    Quote to run
    Parameters
    Optimization
  4. 04

    Prove

    Weeks
    Not years
    ROI baseline
    Measured results
    90-day plan
    KPIs & guardrails

Let's turn your production data into intelligence

Tell us what parts you machine and which systems hold your data – together we'll map where CAMEO AI should start.

Contact usSee products